Monthly Archives: October 2011

Coloring Concrete Coatings



Communities everywhere are trying to save money. This includes money on their landscape bills as well as water bills. Houses are not being covered with extensive lawns anymore because of the care and continual watering this requires. Instead, homeowners are turning to better, more practical things to surround their homes. These include decorative concrete options such as concrete resurfacing, concrete coatings, and concrete overlay. When you hire a decorative concrete contractor, you do so because you want your property and your home to exude quality with the luxury that comes with expensive onyx, marble, or slate. Using a decorative contractor means you can have a special touch of class to any property or home, a touch which friends, family, and prospective buyers will notice immediately with concrete resurfacing, coatings, and concrete overlay.

Homeowners have begun incorporating natural colored stones into their aggregate finishes, providing a smoothed and round edge to the concrete mixture for concrete resurfacing, coatings, and overlay. This touch of class offers a poignant display upon the reflection of the sun, displays low maintenance, and requires low water. Offering an attractive exterior, this aggregate finish does not break down over time and offers a wide range of color options that can make any home or garden appeal as modern and stylish as the homeowner’s desire. However, decorative and appealing appearances do not stop with pebbles integrated into aggregate finishes. Instead, the decorative concrete options continue with options that grind the concrete, polish it, it, or stain it.

Decorative concrete is now welcome into all areas of the home including water features outdoors, fireplaces, patios, kitchens, bathrooms, or garden paths. You can create diamond-finishes, boomed finishes, stamped finishes, stained finishes, or even decorative support for tiles, aggregates, stone, metal, mosaics, or wood. Overall concrete functions as an inexpensive alternative, a durable alternative, a non-combustible alternative, as well as an alternative impervious to decay.

Another current trend in the decorative concrete industry surrounds the use of stains which are water-based. These are simple to use and make it even simpler to add color throughout the decorative process. Water-based stains offer consistent results compared to acid etch stains which rely upon a chemical reaction to the concrete upon which it is installed. With water-based stains, there are pigments as well as dyes which are made from mineral oxide colors or organic colors included in the mix. Some of them also include silicates or polymers in order to enhance the bond with the concrete. With concrete resurfacing, coatings, and overlay color can be added to the concrete directly, or it can be painted after the concrete has set, or stained after the concrete has set. This can transform what was once an ugly abutment into an attractive wall.

Concrete Finishing



All homeowners want the concrete surfaces in their homes to last a very long time and as a result of these, different ways of protecting concrete surfaces have been developed. Apart from making sure that concrete is mixed using the right amount of “ingredients,” another effective way of making concrete surfaces last longer is to add certain chemicals that protect concrete surfaces during the finishing process. One of the most popular is concrete sealant, which has proven to be effective in making concrete surfaces last longer.

Concrete sealant, when applied to concrete surfaces, works by providing a thin waterproof film on the surface e plugging pores that characterize concrete surfaces. This film prevents moisture from seeping into the concrete surface, which in turn prevents the negative effects of moisture on concrete surfaces such as flaking and expansion. In addition to protecting concrete surfaces from moisture, another benefit of using sealant is that it can prevent slippage from happening because the sealant would make surfaces have better grip.

Applying sealant on concrete surfaces is a fairly easy process, because the sealant comes with the necessary tools needed to apply it, which include brushes and mixers. Before applying sealant, one of the most important steps to take is to make sure that the concrete surface is clean and oil free because dirt and oil can prevent concrete sealant from being effectively applied on a surface.

There are a number of ways to protect concrete surfaces including making sure that the right mix of concrete and stone aggregates is used in the building process. Another effective way of doing so is to add certain chemicals to a concrete surface during the finishing process, which includes applying concrete sealant. This is because concrete sealant can effectively protect concrete surfaces from the negative effects of moisture absorption such as flaking and expansion.

Finishing Concrete



Screeding concrete Problems and Solutions!

A concrete screed is a tool used to smooth concrete when it comes out of a concrete truck wet. Wet concrete must be smoothed when pouring projects like driveways, sidewalks, and flat work. Screeding can be as simple as using a wooden two by four. Wooden two by fours are the most commonly used method of screeding concrete today. It’s readily available anywhere, can be cut to any custom length for your specific projects, it’s light weight, and just works best as time has proven.

Several screeds have their place in the market. Some like to use vibe screeds, some like to use Magnesium screeds and of coarse there are the huge expensive Truss type screeds and mechanical screeds for highways and huge projects. Most of these companies still end up using the trusty two by four wooden or magnesium screeds for cutting around the detail work like plumbing stubs or narrow areas where the huge equipment can’t reach or the project is just to small to justify large equipment.

Over the years concrete screeds have had many designs, handles, attachments, etc. to make the favored way of screeding a little easier. The problem most experience is that when you add handles so you can screed while standing in an upright safe position you lose the control and strength, the longer the handle the less control. Adding handles is something that has been attempted so many times by various contractors all over the world, but you still see many just working somewhere in between the standing and bending methods trying to find that happy place.

So the problem is this; bend while being unsafe and abusive to your body to get the project done properly, or make a compromised attachment of some sort to make it easier and safer on the body but with less than perfect product results.

The solution is this; make it’s so you can somehow stand in a normal ergonomically upright safe position without compromising the body or the tool all while ending with the quality results.
These are some complicated scenarios to change without compromising one for the other. Now from a business prospective we needed to add yet another scenario that complicates matters even more. We need to design something solving the first two scenarios and do it in an “affordable” manner so all contractors/workers can afford to obtain the product.

In just one year 28,000 workers in concrete manufacturing experienced a job-related injury or illness.

OSHA recommends Implementing appropriate work practices and /or controls to help reduce or eliminate potential back injuries from twisting, turning, lifting, awkward postures and whole body vibrations along with chemical burns from wet concrete.